Circuit Breaker Test Equipment
DV Power has released a new generation of circuit breaker test equipment for condition assessment of medium and high voltage circuit breakers.
Field-portable instruments with standalone or PC controlled functionality, allow performing various tests during circuit breaker manufacturing, commissioning and maintenance stages.
Applications supported by the DV Power test equipment include measurements of:
Contact resistance
DRM (dynamic resistance measurement)
Coil resistance and coil current (IEC 62271-100)
Mechanism charging time (IEC 62271-100)
Minimum trip voltage (IEC 56, ANSI C37.09)
Undervoltage release (IEC 60694)
The timing of a circuit breaker’s main, auxiliary and pre-insertion contacts
Synchronization between the contacts
Motion and velocity
“First trip” test
The essential part of a circuit breaker condition assessment is the ability to compare the latest test results with the previous testing. Accordingly, our instruments store measured values and compare them to a manufacturer’s limits. Also, a fingerprint obtained in this way can be used at a later stage as a reference during subsequent measurements. In order to obtain an accurate comparison, the tests need to be performed using identical test parameters. Consequently, any deviation and change in the test results may indicate the circuit breaker condition deterioration. Even more, to overcome this issue, DV-Win enables test plans and graph overlay features.
Finally, as a final result of a circuit breaker maintenance process, the DV-Win provides analytical tools and customized report creations.
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Micro-Ohmmeters
Contact resistance measurement is one of the most important and common tests during switchgear manufacturing, commissioning and maintenance stages. Besides switchgear testing, the RMO digital micro-ohmmeters are designed for simple, safe and efficient testing of:disconnecting switches,high-current bus bar joints,cable splices,welding joints,and different high-current links in factory and high-induction field environments.All DV Power RMO micro-ohmmeters use Kelvin’s 4-point measurement principle which is the most convenient for very small resistance measurements. The measurements are accurate and in accordance with international standards for AC high-voltage circuit breakers testing (IEEE C37.09 and IEC 62271-100).Starting from 2003, DV Power has been a trend-setter on the market when our first 500 A micro-ohmmeter weighing only 8 kg (RMO500A / CPM500) was released.Currently, DV Power products portfolio includes 16 models, divided into 3 series:13 portable models: RMO-A (6) and RMO-G (7) series.6 handheld models: RMO-H (6) seriesThe instruments generate a user-selectable and ripple-free test current up to 800 A in an automatically regulated test ramp. Test current ramping significantly decreases the influence of the magnetic transients to measurement.
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Circuit Breaker Analyzers & Timers
CAT circuit breaker analyzers and timers are advanced standalone or a PC controlled instruments for circuit breaker maintenance. Typical application areas of CAT instruments are medium and high voltage substations at electric power generation, transmission, and factories of switchgear. Also, industrial environments and electric power distribution are suitable application areas for these circuit breaker testing instruments.DV Power CAT circuit breaker testing instruments are portable and lightweight. They are designed for performing mechanical operations intended for circuit breakers testing according to standards IEC 62271-100 and IEEE C37.09.These instruments measure:the timing of main contacts, pre-insertion resistor contacts, auxiliary contacts operations,coil currents,motion parameters,voltage recording,main circuit resistance,arcing contacts wipe,and any relevant analog signal.Motion transducer channels provide measuring a displacement of the circuit breaker moving parts, contact wipe, over-travel, rebound, damping time, and average velocity. Even more, CAT circuit breaker analyzer optionally has a built-in micro-ohmmeter. Hence, it provides the main circuit resistance measurement and dynamic resistance measurement. Dynamic resistance measurement is an effective method for arcing contacts condition assessment.
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Coil Analyzers & Power Supplies
Coil analyzers and power supply units are portable and lightweight devices intended for use in harsh switchyard and industrial environments. The typical application is switchgear and circuit breaker testing when substation battery is not connected or available. An advantage over substation battery is enabled testing in under-voltage and over-voltage conditions. Furthermore, the stable voltage outputs with a very low ripple (<0,5%) enable an analysis of the coil and motor current graphs recorded with circuit breaker analyzers from different vendors.SAT40AD, POB30AD, and POB40AD are unique devices in the market due to their dual purpose:Power supply for coils and spring-charging motorsTesting circuit breaker’s coils, motor, and auxiliary circuitAll DV Power coil analyzers and power supply units have four separate outputs for opening and closing coils.SAT40AD has two powerful motor outputs (AC and DC) which can withstand up to 40 A inrush current.POB30AD and POB40AD have DC motor output rated up to 30 A and 40 A respectively. With the use of motor outputs, POB and SAT can also be used as a power source or a temporary battery charger.SAT40A II series instruments can be controlled via PC. The DV-Win application software is used to control both SAT and CAT (Circuit Breaker Analyzers & Timers) devices at the same time, making a unique test system for switchgear and circuit breaker testing.
