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5-Axis Hardware-In-the-loop Systems
Combining a 3-Axis Flight Motion Simulator (FMS) with a 2-Axis Target Motion Simulator (TMS) leads to a 5-Axis motion simulator design. This allows comprehensive HardWare-In-the-Loop tests (HWIL) for testing and development of guided missiles, munitions and other inertial systems. Almost 100% of all HWIL systems worldwide delivered over the last 50 years have been designed and built by ACUTRONIC and CARCO Electronics.
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Acceleration Testing
The acceleration test is performed on a centrifuge to assure that material can structurally withstand the steady state inertia loads that are induced by platform acceleration, deceleration, and maneuver in the service environment, and can function without degradation during and following exposure to these forces. Acceleration tests are also used to assure that material does not become hazardous after exposure to crash loads. The acceleration test method is applicable to material that is installed in mobile platforms such as aircraft, helicopters, aerospace vehicles, air-carried stores, ground-launched missiles, trains, ships, automotive vehicles, etc.
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Accelerometers
Columbia Research Laboratories
The force balance accelerometer has a classical critically-damped, second-order frequency response. There is no peaking in the response but simply a smooth roll-off above the natural frequency. This property along with the excellent characteristics of the "HP" torquer design makes Columbia accelerometers the best choice for demanding applications where precise DC and near-DC measurements are needed in demanding shock and wide band vibration environments. Columbia force balance accelerometers are...show more -
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Advanced Identify Friend Or Foe (IFF) System
Model MD500L IFF
Kratos Defense & Security Solutions, Inc.
The Model MD500L IFF Transponder is an L-Band augmentation device ideally suited for use in aerial target drones, unmanned vehicles, and cruise missiles as a radar enhancement device that provides automatic radar identification in response to interrogations from L-Band IFF and Air Traffic Control (ATC) radars. It also supports Mode C (altitude reporting) operation.
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Advanced Threat Detection
The Passive Airborne Warning System (PAWS) family of IR-based Passive Warning Systems provides a comprehensive, turn-key solution for airborne platforms. The sophisticated IR missile warning systems enhances airborne platform survivability by providing advanced warning of the presence of threatening missiles and by automatic management to all types of applicable countermeasures available onboard.
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Aeronautical Telemetry Channel Emulator
Safran Data Systems India Pvt. Ltd
It is extremely important to prepare, fine tune and validate ground telemetry systems, objectively for a given flight profile and link parameters, so that once it is put in real world application, it can deliver the desired performance. The flight vehicles are typically missiles, aircraft, and satellites. The ATCE acts like a Hardware in Simulation System (HILS), simulating flight profile and propagation effects acting as a virtual channel, so that various parameters of telemetry system can be adjusted to optimal levels for achieving desired performance and finding any faults that are present.
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Airborne/Missiles/Space Antennas
Our broad range of off-the-shelf and buildto- print antenna systems featuring TECOM technology are designed to meet program-specific needs. We offer flush mounted, blade and microstrip antennas that maximize performance and minimize physical size. Used for instrumentation, flight termination, datalink, and telemetry applications in aircraft and missile platforms, our antennas support hemispherical and spherical pattern coverage while operating in both normal and extreme thermal environments.
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Backplanes
VECTOR Electronics and Technology, Inc.
Vector designs and manufactures standard and custom VME, VME64x, CompactPCI backplanes. Our backplanes meet and exceed industry standards and reliability and actively supply chassis and backplanes for numerous aerospace, missile and industrial programs.
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Brahmos Checkout
Data Patterns designed and built the BrahMos Missile Checkout Equipment based on the requirements and support of DRDO and BrahMos. This unit validates the complete performance of the Missile through interfacing with it's umbilical and maintenance connections. The shelter mounted checkout equipment is utilized to test the articles on the field during it's life cycle, thus ensuring readiness for launch on demand.
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Bus Switches
Bus Switches are devices that enable system architecture to be reconfigured. This reconfiguration is mostly accomplished in the test environment and includes but is not limited to simulation of missile firing and switching in or out a new section of bus interface.Excalibur Systems is the only manufacturer of devices (ESI-R24/27/28) that contain their own TTL driver circuitry that allows them to be directly driven from a computer.
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Cable Harness Test System
Data Patterns has built high reliability Cable Harness Test Systems for large installations. These are primarily used in launch vehicle aircraft and missile level cable harness test validation. Installations with upto 20,000 lines test capability at a single location have been supplied by Data Patterns. Portable version capable handling of as small as 384 points have also been addressed.
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Channelizers
CAES combines filters and multi-throw switches to build channelizers and switched filter banks for high performance, compact, rugged applications such as radar, electronic warfare, space and missiles.
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Command Encoder/Exciter – 5 Watt
Kratos Defense & Security Solutions, Inc.
The 5W Command Encoder/Exciter was specifically designed for use with Unmanned Aerial Vehicles (UAVs), missile systems, and aerial target drones, and it is currently in operation supporting various mission requirements worldwide.
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Countermeasures Dispenser Testers (CDT)
The nation’s Air Force, Army, Navy, Marine Corps, and key government agencies all depend on countermeasure dispensing systems – including the AN/ALE-47 and others – aboard their aircraft for self-protection against missile attacks and other airborne munitions. Especially when operating in contested areas, a properly-functioning countermeasure dispensing system can make all the difference to the success of a mission. That’s ample reason for aviation maintenance and flight prep crews to prefer the unmatched reliability of BAE Systems Rokar Countermeasure Dispenser Testers (CDT) for keeping their countermeasure dispensing systems performing effectively and safely.
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Cryogenic Hygrometer
CR - 2
Buck Research Instruments, LLC
The CR-2 exhibits the same wide range, fast response and high reliability as the CR-1A, but it is designed specifically for aircraft and similar high-stress applications. Instead of using Liquid Nitrogen (LN2), mirror cooling is accomplished using a tactical cryocooler, which is a high-tech device used primarily to cool IR detectors in missiles and tank turrets to LN2 temperatures.
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Custom Cable Assemblies
AMETEK Power Instruments has designed and manufactured electrical, thermocouple, and fiber optic harness assemblies for more than sixty years. We have the experience and capability to produce rigid and flexible harness assemblies for virtually any application, whether it is a missile ignition assembly, aircraft actuator assembly or a thermocouple harness for an industrial gas turbine. AMETEK Cable & Harness Products boast superior reliability, high temperature operation, numerous braiding options for abrasion resistance and EMI shielding, waterproof or environmentally sealed, and custom molding. For more information, please contact us.
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Data Acquisition Devices
Our data acquisition and encoding systems provide significant performance in reception, signal conditioning and encoding of all types of signals while used in missiles, airborne vehicles, mobile ground-based testing and other platforms that require ease of operation, flexibility, ruggedization and small packaging.
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Data Links and Telemetry
CAES provides data links and telemetry modules for use in UAV systems, missiles and munitions.
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Digital Receiver Exciter (DREX)
CAES provides high performance, compact, rugged, DREX modules utilizing surface mount and hybrid chip and wire technology as required by the end application. End applications span radar, electronic warfare, missile, and space applications.
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Dual Vehicle Flight Termination System
Kratos Defense & Security Solutions, Inc.
Kratos developed a 200W Dual Vehicle FTS that was specifically designed for use with Unmanned Aerial Vehicles (UAVs), missile systems, and aerial target drones, and it is currently in operation supporting various mission requirements worldwide.
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Dynamic IR Scene Projectors
Mirage™
In 1999, SBIR introduced MIRAGE™, the world’s first integrated Dynamic IR Scene Projection System, designed to support hardware-in-the-loop testing of missile seekers, FLIRs, counter measure simulation and tracking systems. MIRAGE™ is a complete turnkey infrared scene projector that utilizes unique resistive emitter array technology to produce high definition dynamic IR scenes. The original MIRAGE™-1 used a 512 x 511 pixel resistive array emitter capable of frame rates up to 200 Hz. Below is a list outlining the progression of the product line and a list of SBIR’s currently available scene generation systems:
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Electronic Safe & Arm Devices
Excelitas Technologies specializes in the design, manufacture, and testing of MIL-STD-1316 compliant Electronic Safe and Arm Devices (ESAD), Electronic Safe, Arm and Fire Devices (ESAF), and Firing Modules (FM) for safe fuzing requirements of both legacy and next-generation missiles and munitions. Our dedicated staff of research and design experts use the latest advances in technology to design smaller, lighter, and more cost effective ESAFs and FMs to meet evolving requirements of newer more sophisticated weapon systems. Capabilities include a line of components and subsystems that have been qualified for hard target penetration environments and next-generation smaller-class munitions.
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End-to-End Flight Line Confidence Test Set
MEON™
MEON™ is an end-to-end flight line confidence test set for directional infrared (IR) countermeasures (DIRCM) and ultraviolet (UV) missile warning systems. It also incorporates an IR beacon and an IR detector to provide complete, end-to-end testing, alignment checks and calibrated radiometric measurement of DIRCM.
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Field Test Set
MTS-207
The MTS-207 is a state-of-the-art portable PXI platform for field testing and data acquisition systems. Its proven architecture has been deployed worldwide on multiple programs including the MTS-206 Maverick Missile system flight line tester. The MTS-209 Common Armament Test Set, the AN/TSM-205B Hellfire System test Set, and many more. It combines the capabilities of the versatile and powerful PXI architecture in a compact, ultra-rugged, flight-line qualified enclosure. The MTS-207 is ideal for test and data acquisition applications requiring operation under harsh environmental conditions including flight-line, back-shop, or airborne applications.
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Flexible Test Connectors
Pin and socket sizes 22, 20, 16, 12 and 8 conform to MIL Spec dimensions. Whenever connector reliability is important, you’ll find NASA-approved FLEXCON test connectors. Applications include electronic, electrical and communications systems, computers, space vehicles, missiles, aircraft and other military equipment.
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Flight Safety Systems
L3 Cincinnati Electronics is a world-leader in range safety protection. Applications include missiles, unmanned aerial vehicles, heliostats and decoys. L3 CE is the provider of the next-generation flight termination receiver.
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Frequency Generation
With expertise ranging from DDS down to VCO-based oscillators, CAES can provide for all of your frequency generation needs. Our extensive library of designs includes analog and digital solutions across a full range of frequencies and are well-suited for radar, missiles, electronic warfare, space and 5G communications applications.
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Gearbox Tester
The gearbox tester was designed to test the Azimuth Drive Unit (ADU) for a missile launcher. The ADU is the horizontal position controller for the launcher. It consists of a main drive shaft, a manual drive shaft and an output drive shaft. This system uses a multi-axis motion controller to operate.
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GPS Filter Amplifiers
Mercury Systems’ family of GPS filters/amplifiers is the right choice for your high reliability GPS receiver. Whether your application is ground, airborne, missile or launch/reentry vehicle, you can trust the technology behind these advanced products. Custom designs including multiple outputs and integrated receiver protection limiters are also available.
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High Performance Linear Accelerometers
Columbia Research Laboratories
The sensors featured in Columbia's High Performance Force Balance Accelerometers offer extremely rugged, high performance accelerometers. These sensors are used in applications ranging from severe vibration and shock environments, to demanding missile and airborne applications and downhole well servicing applications. Columbia also offers high temperature and miniature High Performance Sensors.