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Automatic High Voltage Wire Harness Testers
Automatic high voltage wire harness testers are used in a variety of industries, such as aerospace and defence through to rail, and are used to test any equipment which contains a high number of electrical wires, or active components ensuring these pass specified test criteria at the sub-assembly and final stages of construction. These systems ensure the wiring and components are 100% compliant and undamaged, recording every test measurement and aiding diagnosis of detected faults.
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High Voltage Insulation Tester Module
DP-cPCI-5586
DP-cPCI-5586 is a High Voltage Insulation Tester Module. This module facilitates single-board voltage source/measurement features with high voltage output and a nanometer. Occupying a single slot in standard cPCI rack, this module can be used for multiple point cable harness test systems with limited rack space. Applications of this board include automatic test equipment, checkout systems, force voltage measure current, and insulation test.
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Wire Harness Tester
NX Pro
The Dynalab NX Pro Wire Harness Tester is a low-cost, feature-packed, stand-alone continuity tester with a maximum capability of 512 test points. The flexibility of the NX System allows each program to perform multiple tests, display custom messages or sounds, and analyze the results of a test or an input to "decide" which operation to perform next. The NX Pro Tester has 1.3Mb memory capacity for program storage and is compatible with Printers, Scanners, and all other Dynalab NX System accessories.
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CableEye® HV-Rated QuickMount™ Housing for CAMI Connector Boards
CBH2
CAMI Research Inc. (CableEye®)
CAMI Research Inc. (Acton, MA) has released a High-Voltage (HV)-rated QuickMount housing (CBH2) for its CableEye® automation-ready, cable and wire harness testing systems. As a free-standing, quick-release board fixture, it allows users to connect CAMI’s test interface boards to the 64-pin headers of any expansion module - even at some distance. The housing may be used with any CableEye model and is rated to 2100 Vdc / 1500 Vac.
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Custom Test Fixtures
Intrinsic Quality is proud to offer a variety of Test Fixture Development Services that include fixture building, tester interface building, harness building, troubleshooting, maintenance, design, and engineering. IQ’s fixtures are built to exacting specifications and configured to deliver quality production testing. Our global customers have trusted us for over 35 years to provide custom solutions applying leading edge technology. IQ consistently delivers cost-effective solutions with our client’s recognition and gratitude.
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6 Pin Round Pin Tester / Maintenance Kit
#8027
Innovative Products of America
Test, clean and restore 6 round pin trailer connections. Included tester will verify tow vehicle is sending proper signal to the connector, while cleaning tools remove corrosion and verify proper pin size on both male and female truck/trailer plugs. For use with 6 round connectors. Quickly tests, cleans and repairs truck and trailer connectors Extends harness life Great preventative maintenance tool Promotes safety and limits road hazardsPatentedKit Includes: #7897: 6 Pin Round Pin Tester, #8022: 6 Round Connector Cleaners, and #8030: 2 ml DeoxIT Cleaner
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Portable Tester
ECAD System 2002
The ECAD System 2002 is a portable, ruggedized tester that can be used for troubleshooting and condition monitoring of installed circuits, cables and wiring harness. The ECAD tester is a combination of traditional electrical measurements, a database for storing test results, and data analysis software. This powerful combination allows a user to evaluate the condition of all circuit components in a logical and straightforward manner from one end of the circuit.
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Cable Tester
FST-500 High Voltage Cable Tester is a modular and customizable cable tester that can be easily adapted to various cable test or cable harness test applications. The electronics is based on Finero’s rugged industrial grade FST range of standard test equipment. All set and measured values are shown on alphanumeric display, additionally there is an analog panel meter for output voltage. Other cable paramerter like L, C and R can also be tested by using optional test and measurement equipment. The tester can be ordered with a build in PC and it can be used in conjunction with Finero’s Quality Control software.
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Hipot Tester
NX Hipot+
* 50 to 1500VDC Hipot Testing * 50 to 1000VAC (optional) * Expandable to 1024 test points * 5Mohm to 1Gohm Insulation Resistance * Simple 4-button user interface * Tests for continuity and shorts * Tests a variety of components * Precision resistance measurements * Continuous high speed scanning for real time complete status information of harness assembly progress * Keyed security access and control * Built for rough industrial environments * 2 serial ports for connection to printers and scanners * Standalone operation * Uses a high capacity memory card * Available from 64 to 1024 test points * Networkable
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Hipot Wire Harness Testers
NX Hipot
* 50 to 1500VDC Hipot Testing* 50 to 1000VAC (optional) * 5Mohm to 1Gohm Insulation Resistance * Simple 4-button user interface * Tests for continuity and shorts * Tests a variety of components * Precision resistance measurements * Continuous high speed scanning for real time complete status information of harness assembly progress * Keyed security access and control * Built for rough industrial environments * 2 serial ports for connection to printers and scanners * Standalone operation * Uses a high capacity memory card * Available from 64 to 1024 test points * Networkable
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Portable Meter Test Kit
UTEC 430
The UTEC 430 is the first Portable Meter Test Kit to support both the Radian Dytronic (RD) and the installed base of Radian Metronic (RM) reference standards. The ability to support both reference standards makes the 430 the ideal budgetary solution for traditional on-site meter testing using Phantom Load current sourcing. Do not let its compactness fool you, the UTEC 430 has three 30 Amp current output elements for performing single-phase or three-phase meter testing. When each element is combined using the optional open link cable harness, the UTEC 430 can source up to 90 Amps.
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7 Spade Pin Circuit Tester / Maintenance Kit
#8028
Innovative Products of America
Test, clean and restore 7 spade pin connections.The tester will verify that the tow vehicle is sending proper signal to the connector, while accompanying cleaning tools will remove corrosion, and verify proper pin size on both male and female truck/trailer plugs. For use with 7 spade connectors. Quickly tests, cleans and repairs truck and trailer connectors Extends harness life Great preventative maintenance tool Promotes safety and limits road hazardPatentedKit Includes: #7893: 7 Spade Pin Circuit Tester, #8023: Connector Cleaners, and #8030: 2 ml DeoxIT Cleaner
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ATE & Test Systems
Data Patterns' core business for over 20 years has been the development of Automated Test Equipment for critical aerospace requirements. Data Patterns developed a Multi Programmer with associated test automation software in 1994. Christened the DP-800 this product was adopted for the implementation of test rigs for Navigation Platform Test Benches, Engine Test Bed Automation, Cable Harness Test Systems, etc. This product was effectively utilized in the development of test benches required by Indian Space Research Organisation (ISRO) for the Polar Satellite Launch Vechicle (PSLV) and Geo Stationary Launch Vehicle (GSLV). Based on this foundation, the next generation test benches were developed in the cPCI architecture. Presently, Data Patterns develops cPCI based test systems for Laboratory applications as well as VME based test systems for challenging environmental conditions. Examples of test solutions built by Data Patterns are indicated below.
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7 Round Pin Tractor Trailer Circuit Checker / Maintenance Kit
#8029
Innovative Products of America
Test, clean and restore 7 round pin connections. Tester will verify tow vehicle is sending proper signal to the connector, while cleaning tools remove corrosion and verify proper pin size on both male and female truck/trailer plugs. For use with 7 round connectors. Tests tractor electrical circuits Removes corrosion from truck and trailer connectors Enhances electrical contact points Extends harness life Use as a pin wear gaugePatentedKit Includes: #7865L: 7 Round Pin Tractor Trailer Circuit Checker, #8024: 7 Round Pin Cleaner, and #8030: 2 ml DeoxIT Cleaner
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Software Development
In support of system, test and our tooling design, our software development team is ARC’s primary advantage in providing the superior performance in hardware (electrical), mechanical and software cohesiveness. The software team at ARC literally brings all of it together.Whether you want to leverage one of our standard platforms, such as TestCentre or harness the power of the process editor in our PVS software to build up your custom workflow, most customers are impacted by the power and scalability of our software solutions, without sometimes ever knowing the tremendous effort that goes into our software.Customization, whether you are needing work in LabVIEW, TestStand, C# or other development platforms, our team can deliver the perfect solution, tie the mechanical and electrical worlds together in coming up with your next solution.
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Systems Integration for Circuit Card Assembly
Teledyne Advanced Electronic Solutions integrates CCAs and other sub-assemblies, cables and fabricated parts into system modules shipped directly to customers for integration into their products.- Box Build: custom built to order system solutions- High complexity box assemblies and subsystems- High frequency RF box assemblies and subsystems- Full functional RF testing up to 26 GHz (K band)- Multi-level systems integration – build and test modules and CCAs and integrate into higher level assemblies- Custom cell design for customer subsystems- Special bonding processes including thermal management and vibration- Robust torque and FOD control programs- System level testing including functional, vibration and thermal- Complex harness fabrication and integration- Fiber-Optic and RF waveguide integration and testing- Large system capacity in excess of 200 lbs.- Configure to order – Integrate different options, firmware, configurations, etc across a single order as required